ROTELU

Engineering steel solutions
for the industries that move the world.

More than 35 years manufacturing critical welded structures for hydroelectric, offshore wind, naval and industrial clients worldwide.

EN 1090 EXC3ISO 3834-2PED 2014/68/EU
By the Numbers

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35+
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Since 1988
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100% Quality Commitment
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120+
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International Clients
Our Work

Featured Projects

From hydroelectric penstocks to offshore wind jackets — explore a selection of our most representative steel fabrication projects.

Hydroelectric2018

Penstocks — Gorona del Viento

Fabrication of two penstocks weighing 1,686 tonnes for a hydroelectric plant with a 625-metre head and an average gradient of 40%.

Spain
4.2 m × 60 m
120 tons
Material: P265GH / S460N
1,686 tonnes total weight625 m head100% NDT (UT + RT)SAW welded seams
Offshore Wind2017

Offshore Nodes — Wikinger & East Anglia One

Fabrication of structural nodes and boat landings for offshore wind jackets. Weld rejection rate below 0.25%.

North Sea
12.5 × 8.2 × 6.0 m
85 tons
Material: EN 10225 S355G10+M
Weld rejection < 0.25%Complex 3D geometryEN 10225 offshore steelIACS classification
Pressure Equipment2000–2024

Tanks & Pressure Vessels

Over 4,000 tanks installed across Galicia and northern Portugal for liquid fuels. Fabrication of pressure vessels for industrial applications.

Spain / Portugal
3.8 m × 12 m
45 tons
Material: SA-516 Gr.70 / 316L
4,000+ tanks installedPED 2014/68/EU certifiedASME VIII design30+ years experience
Shipbuilding2022

Naval Blocks

Prefabrication of blocks for vessels and naval equipment under Classification Society (IACS) requirements.

Spain
20 × 6 × 4 m
72 tons
Material: Naval steel Grade A / AH / DH
IACS classificationEN 287/ISO 9606 weldersComplex curved blocksDNV / BV approved
Trusted Partners

Our clients include leading energy companies, EPC contractors, and shipyards across Europe and beyond.

“

Rotelu delivered exceptional quality on the Gorona del Viento penstocks. Their welding and dimensional control exceeded our expectations.

Iberdrola Engineering
10+ years
“

The offshore node fabrication for Wikinger achieved the lowest rejection rate we have seen across all suppliers. A truly reliable partner.

Iberdrola Renovables (Wikinger Project)
5+ years
“

We have worked with Rotelu for over 15 years on pressure vessel supply. Their consistency and on-time delivery are unmatched.

Repsol Petróleo
15+ years
Our Expertise

Core Capabilities

Hydroelectric Penstocks

Hydroelectric Penstocks

End-to-end engineering, fabrication, and installation of high-pressure penstocks for hydroelectric plants, including bifurcations, expansion joints, and support structures.

  • Heavy plate forming (up to 75 mm thickness)
Offshore Wind Components

Offshore Wind Components

Fabrication of structural nodes, boat landings, transition pieces, and other critical components for offshore wind jacket foundations and topsides.

  • Complex tubular joint welding (XXT grade)
Shipbuilding & Naval

Shipbuilding & Naval

Prefabrication of curved and flat block sections for commercial vessels, naval ships, and offshore units under IACS classification.

  • Block assembly and pre-outfitting
Pressure Vessels & Tanks

Pressure Vessels & Tanks

Design and fabrication of pressure vessels, storage tanks, and process equipment for the oil & gas, chemical, and energy sectors.

  • ASME VIII Div. 1 & PED 2014/68/EU
How We Work

From concept to delivery — a disciplined, quality-driven workflow that ensures every project meets the highest standards.

01

1. Technical Review

In-depth review of specifications, drawings, and material requirements. We identify critical points and optimise the fabrication approach.

02

2. Material Procurement

Sourcing certified steels and consumables from approved mills. All materials are traceable and tested before acceptance.

03

3. Plate Preparation

CNC cutting, bevelling, and edge preparation. Plates are marked and grouped for efficient nesting and minimal waste.

04

4. Forming & Rolling

Cold and hot forming of plates into cylindrical shells, cones, and complex geometries using our heavy-duty rolling equipment.

05

5. Welding & Assembly

Multi-process welding (SAW, FCAW, SMAW) by qualified welders. All procedures follow approved WPS and are witnessed by inspectors.

06

6. Quality Control & NDT

100% inspection programme including visual, dimensional, ultrasonic, magnetic particle, and radiographic testing as required.

07

7. Surface Treatment

Blast cleaning to SA 2.5, primer and final coating application in controlled conditions. Certified coating inspectors oversee all layers.

08

8. Logistics & Delivery

Transport engineering, sea-fastening design, and just-in-time delivery to site or shipyard. Full traceability documentation included.

ROTELU

Welding manuals, standards, and technical resources for professionals

PDF72pES
2025

Complete welding manual covering SMAW, GMAW (MIG/MAG), GTAW (TIG), FCAW, and SAW processes. Includes electrode classification (AWS), welding machine types, polarity, amperage tables, and safety. 72 pages.

SMAWGMAWGTAWFCAWSAWGeneral
9.4 MB
PDF21pES
2024

Introductory welding guide covering SMAW, MIG/MAG, TIG, and oxyfuel processes. Includes basics of weldability, materials, safety equipment, and joint preparation. 21 pages.

SMAWGMAWGTAWOFWGeneral
8.8 MB
Accreditations

Certifications & Standards

We hold internationally recognised certifications that attest to our quality, safety, and technical capability.

ISO 3834-2

Full quality standard for fusion welding of metallic materials. Covers all fabrication stages from design through final inspection.

EN 1090 EXC4

Execution class 4 — the highest category for the fabrication of steel structures. Required for seismic and fatigue-loaded structures.

PED 2014/68/EU

Pressure Equipment Directive for the design and manufacture of pressure vessels and assemblies above specific pressure limits.

IACS Classification

Approved by member societies of the International Association of Classification Societies for naval and offshore structural fabrication.

Our Plant

Facilities & Equipment

Our workshop in A Coruña, Spain is equipped to handle heavy, complex steel fabrication projects from start to finish.

Workshop Capacity
Crane & Handling
Welding Equipment
Plate Processing

Workshop Capacity

3,600 m² total facility with 2,250 m² of covered workshop space. Maximum height under hook: 6.7 m. Maximum workpiece diameter: 5.0 m. Maximum length: 75 m.

Crane & Handling

2 x 16-tonne bridge cranes and 5 x 10-tonne bridge cranes for flexible and precise heavy-component handling across the workshop floor.

Welding Equipment

9 multi-process welding machines (MIG/MAG, TIG, FCAW, SMAW) plus 2 submerged arc welding (SAW) columns for automated longitudinal and circumferential seams.

Plate Processing

CNC oxyfuel and plasma cutting tables, heavy-duty plate rolls (up to 75 mm), bevelling machines, and hydraulic press for forming complex geometries.

Our People

Management Team

Experienced professionals committed to quality, precision, and continuous improvement across every project.

J

José Ramón Pardo

General Manager

Over 30 years of leadership in steel fabrication and industrial project management. Drives the company's strategic vision and operational excellence.

J

Juan Carlos López

Technical Director

Expert in welding engineering and heavy fabrication. Oversees all technical approvals, WPS qualification, and quality assurance systems.

M

María Rodríguez

Quality Manager

Responsible for ISO 3834-2 and EN 1090 compliance. Leads the NDT team and ensures every product meets the strictest inspection criteria.

Á

Ángel Fernández

Production Manager

Manages workshop operations, production planning, and resource allocation. Known for achieving on-time delivery without compromising quality.

Get in Touch

Tell us about your project — our team will respond within 24 hours with a preliminary assessment.